Online Certification Course
Learn How to Design a Blanking Die with Catia V5
Instructor(s)
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Master Trainer
Prasannakumar Shankar
Course curriculum
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1
1) About the Course
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1.1) Course Introduction
FREE PREVIEW -
1.2) Manufacturing Processes
FREE PREVIEW -
1.3) Introduction to the Press, The Press Tool and Stamping
FREE PREVIEW -
1.4) Important Information about the Press
FREE PREVIEW -
1.5) Introduction to Blanking
FREE PREVIEW -
1.6) Cutting Clearance
FREE PREVIEW -
1.7) Punching Theory
FREE PREVIEW -
1.8) Parts of the Press Tool
FREE PREVIEW -
1.9) The Design Life Cycle / Design Procedure
FREE PREVIEW -
1.10) Understanding the Requirements
FREE PREVIEW
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2
2) Strip Layout Design
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2.1) The General Tolerances
FREE PREVIEW -
2.2) Strip Layout Design Process
FREE PREVIEW -
2.3) Check Raw Material Availability
FREE PREVIEW -
2.4) Calculate the Punch and Die Dimensions
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2.5) Calculate Bridge Dimensions
FREE PREVIEW -
2.6) Sheet Metal Slitting
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2.7) LMC & MMC
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2.8) Complete the Strip Layout Design
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2.9) 3D Design of Strip Layout using Catia V5
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3
3) Shear Force & Press Tonnage Calculations
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3.1) Shear Force Calculations
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3.2) Press Tonnage Calculations
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3.3) Press Selection & Specifications
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4
4) How to Design a Die Plate with Catia V5 ?
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4.1) Create a Die Plate with Die Opening using Catia V5
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4.2) Create a Draft as Die Relief
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4.3) Calculate the Thickness of Die Plate
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4.4) About Screws & Dowels
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4.5) Create Screws & Dowel Holes on Die Plate
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5
5) How to Create Die Assembly in Catia V5 ?
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5.1) How to Create Die Assembly in Catia V5 ?
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6
6) Strip Guide, Strip Support & Locator Design in Catia V5
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6.1) Chapter Introduction
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6.2) Design of the Rear/Back Strip Guide Plate in Catia V5
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6.3) Design of the Front Strip Guide Plate in Catia V5
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6.4) Design of Strip Support Plate in Catia V5
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6.5) Add Fastener holes to Die Plate for mounting Strip Guide Plates in Catia V5
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6.6) Design of Locator Pin in Catia V5
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7
7) Design of Strip Pusher in Catia V5
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7.1) Chapter Introduction
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7.2) Design of Shoulder Bolt in Catia V5
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7.3) Design of Strip Pusher
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7.4) Spring Design
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8
8) Design of Die Back Plate in Catia V5
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8.1) Design of Die Back Plate in Catia V5
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9
9) Design of Die Shoe in Catia V5
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9.1) Design of Die Shoe in Catia V5
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10
10) Design of Blanking Punch in Catia V5
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10.1) Design of Blanking Punch in Catia V5
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11
11) Create Punch & Press Tool Assembly in Catia V5
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11.1) Create Punch & Press Tool Assembly in Catia V5
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12
12) Design Punch Holder in Catia V5
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12.1) Design Punch Holder in Catia V5
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13
13) Design of Punch Back Plate in Catia V5
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13.1) Design of Punch Back Plate in Catia V5
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14
14) Design of Top Plate in Catia V5
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14.1) Design of Top Plate in Catia V5
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15
15) Design of Stripper Plate using Catia V5
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15.1) Chapter Introduction - Design of Stripper Plate
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15.2) Design the Stripper Plate with Shape Opening
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15.3) Adjust the Die Height in Catia V5
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15.4) Design Calculations of Stripper Plate
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15.5) Spring Design Calculations
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15.6) Spring Design in Catia V5
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15.7) Precision Shoulder Bolt Design in Catia V5
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15.8) Update the Design of Stripper Plate
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15.9) Assemble the Shoulder Bolts & Springs
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15.10) Adjust the Length of Plates in Catia V5
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15.11) Create CBR Holes in Top Plate
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16
16) Apply Screws and Dowels
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16.1) Chapter Introduction
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16.2) Apply Screws and Dowels to Die Assembly
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16.3) Apply Screws and Dowels to Punch Assembly
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17
17) Design of Guide Pillar & Guide Bush in Catia V5
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17.1) Chapter Introduction
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17.2) Calculate the Pillar Length & Diameter
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17.3) Design of Guide Pillar in Catia V5
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17.4) Design of Guide Bush in Catia V5
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18
18) Design of U-Slots for Clamping in Catia V5
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18.1) Design of U-Slots for Clamping in Catia V5
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19
19) Design of Stroke End Block's in Catia V5
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19.1) Design of Stroke End Block's in Catia V5
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20
20) Apply Material & Calculate Mass Properties
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20.1) Apply Material & Calculate Mass Properties
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21
21) Properties, Parameters and BoM
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21.1) Add Properties and Parameters
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21.2) Analyze Bill of Material
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22
22) Design the Lifting Hook
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22.1) Design the Lifting Hook
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22.2) Assemble the Lifting Hook in Catia V5
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23
23) Check & Eliminate Clash in Catia V5
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23.1) Check Clash in Catia V5
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23.2) Remove Clash in Catia V5
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24
24) Color the Press Tool & Capture Image in Catia V5
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24.1) Color the Press Tool in Catia V5
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24.2) Capture the Image in Catia V5
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25
25) Create the Assembly Drawing in Catia V5
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25.1) Create Drawing with Title Block in Catia V5
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25.2) Create Front View of Press Tool Assembly
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25.3) Create Section Views of Press Tool Assembly
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25.4) Create Bill of Material of Press Tool Assembly
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25.5) Create Additional Section Views of Press Tool Assembly
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25.6) Create Balloons for the Parts of Press Tool Assembly
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25.7) Check the Assembly Drawing - Sheet 1
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25.8) Check the Assembly Drawing - Sheet 2
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26
26) Tool Materials
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26.1) Tool Materials
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26.2) Update Tool Materials in BoM
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